onan 7500 quiet diesel generator troubleshooting

Code from generator was \"33\". As for as the original problem of missing power on one leg you mention brushes wearing out, is this something that I can inspect/check on myown or will it require dealer service? These parts are designed and engineered specifically for your Onan generator to perform at its peak, and are backed by the Onan parts warranty. For example, some Onan generators can run off both gasoline and liquid propane. The first place to look will be all the hoses to make sure there are no kinks, holes, and so on. There are 965 hours on generator. When the Onan generator starts to get hot, the machine will turn itself off and flash a code that no-one knows anything about unless you go to an Onan-approved mechanic. Believe it or not, some Onan error code lists skip this number and go from #32 to #35. Fixing Onan 7500 Quiet Diesel Generator Fault Code 33. Another issue is the application. You can avoid problems by making sure the oil tank is full. I can't imagine it only happening to our Vectra. The error code usually refers to either one of these things. It will take you to the list of fault codes and have instructions on what they mean and how to fix them. Maximize the performance and life of your generator Onan generators are known for their high quality and dependable performance. Know how much power the generator can supply and the load everything youre running in the RV will draw. Again, look to wiring connections. You must log in or register to reply here. Then you can go to www.cumminsonan.com and look up the error codes. I didn't bypass the solenoid .I pulled the normal signal wire off the solenoid spade and connected momentarily an external battery to the solenoid spade. So I was able to use my motorcycle jack, some 6\"x6\" blocks, the RV's front hydraulic leveling jacks, and a few wrenches, removed the generator from the RV and repair it out in the open. Sometimes your Onan generator may just sputter to halt suddenly, because of the fault code 32. . Know the right level of oil, because over-filling will cause the generator to shut off just as too much would. Were you able to do the test that I listed in my previous post? Hamiltonbobs Premium Quality Oil Pan Gasket Made for IH International. For example, you can find units that can power one or two air conditioners. Make sure all of your connections are clean. My original problem was that the rear A/C was not working on the generator, but was working on shore power. We also have other RV parts from the mo 50 KW ONAN DIESEL GENERATOR / 1800 RPM: CUMMINS DIESEL ENGINE 4 CLY: MOUNTED ON BASE FUEL TANK APPROX 100 GAL CAP: 437 HOURS ON METER AT TIME OF LISTING: LOOKS AND RUNS LIKE NEAR NEW: 3 PHASE ALSO SINGLE PHASE AVAILABLE: 12 LEAD RECONNECTABL ONAN 45 KW DIESEL GENERATOR: 1 AND 3 PHASE: 120/240 -- 277/480 ALSO MULTIPLE VOLTAGES: PRICE $5900 OBO: Please Call 5O3-284-1156 .. No Text Please: CAME FROM A GOVERNEMENT AGENCY: 1290 HOURS ON METER AT TIME OF LISTING (LOAD BANKE Onan 7500 Diesel Generator - $3750 (Meridian), 7500 Onan Quiet Diesel Generator - $8500 (Lobeco, SC), 50 KW ONAN CUMMINS DIESEL GENERATOR 3 PHASE ALSO SINGLE PHASE: - $18,800 (OBO Portland, OR), ONAN 45KW DIESEL GENERATOR: 120/240 -- 277/480 1 AND 3 PHASE: - $5,900 (OBO Portland, OR). Cummins Onan QD 7500 - 7.5HDKAT41934 - 7500 Watt Quiet Diesel Commercial Mobile Generator (120V 35A) Product Video Disclaimer: "PED is not responsible for any variances from the product in this video and the item you purchase. Onan warranties depend on the application. There are a lot of reasons to travel on your own. This is a bit difficult to get done as first, there is a little confusion about what the blinking lights mean. Gather your family and. That shut down occurs when the generator is overheating. Total:2,457 (members:14, guests:2,443), Elkhart Lake, WI for the summer. My original problem was that the rear A/C was not working on the generator, but was working on shore power. While that adds to the cost of your maintenance routine, it is a necessity because Onan generators are designed to run smoothly on high quality intakes. There is a small fuse under the circuit breaker panel that protects the DC field circuit and the rectifier circuit for the voltage regulator circuit. I did find a 1/4 socket that appeard to be left in the sealed unit from the factory! 5 years RV repair and reconstruction, Fleetwood RV Training course completion. Self-diagnostic capabilities simplify troubleshooting. Cummins Onan QD 7500 - 7.5HDKAT41934 - 7500 Watt Quiet Diesel Commercial Mobile Generator. Thanks for all your responses. The driven 12v solenoid wire had vibrated out of its connector crimp. And it allows you to switch to another fuel source to see if the root cause of it shutting down is a low gas level. The starter solenoid has 2 big battery lugs and one spade terminal for solenoid. The manual says low input voltage (12VDC), Genset doesn't crank, will not turnover - completely silent when I try to start it. Does anyone know what the governor actuator does and will that prevent an engine crank? That's a new one on me!. Note that you can really run into problems if the gas tank float is off, so the generator turns off though you have a half-full tank. Onan is relying on network of contracted dealers to provide service for most of their RV generators. Every other time (every four years) we also replace the thermostat. You are using an out of date browser. How Far Away Should Generator Be From Camper? If it looks contaminated, it is most likely that the oil quality is the reason behind the Onan generator won't start. As for as the original problem of missing power on one leg you mention brushes wearing out, is this something that I can inspect/check on my own or will it require dealer service? But I'll tell you, if you have a buddy to help hand you tools and such it would of made it a lot easier and you wont be as sore as I was from getting up and down, crawling under and out from underneath getting my own tools. The units that do this are the ones drawing from the gas tank. Other advice would be to place your Onan owners manual in a safe place, a spot you wont forget about, and refer to that first. The units built up to around the late1990's used brushes on the pickup of the 110 volt Alternator and they do wear out over time. This unit powered an American Eagle 40 foot RV/bus type. Then, the ECM system which heats the glow plugs that help the engine to start, may not be heating those glow plugs. I'm assuming there is a bad circuit board and that I'll need to take it to an Onan dealer. Sent all this info Sat. The unit has 2500 hours on it. The 7000 watt Onan RV generators may seem like they can run everything in the RV, but you can cause it to trip safeties if you try to do too much. Do I have just a bad CB on the gen or is that a sign of other problems? Easy, accessible maintenance points I done it completely by myself and although it was a little time consuming (about 5 hours start to finish) I was able to successfully make the repairs and reinstall it back in the RV and fire it right up. Hello, we have an Onan Quiet Diesel 7500 generator in a motorhome. Generator Control Board: Repair: Call for price: ONAN 300-2812 REV C: 24 Volt Engine Control Card . This allows you to conserve gasoline when youre away from civilization. Next, you need to be aware that the last blinking fault code will continue to blink for a time even after the problem has been corrected. Here are some of the things you can check on your own. This sensor is very difficult to remove and replace due to its location and the fact that it is made with a soft brass housing. RVshare Respectful Community Policy Do you have to reprime it to restart it? $13.94 Shipping. Thats why you now see products listed as Cummins Onan or Cummins part number Onan. One solution is to check the manual. If your able to bypass the solenoid and get the engine to crank the issue is with the solenoid or the wires going to it. I did check the 25 amp fuse behind the panel and it was ok. These rules may allow you to run your generator later at night in RV parks with noise limits, too, but you should know their rules rather than assuming youre already compliant. Especially if the unit is still under warranty. In these cases, purchasing a replacement generator is the best course of action. Do you know what that means? Only cost $100, much less than I was anticipating. Computer-controlled variable speed operation matches engine speed to load demand, minimizing noise level. Onan is known for its standby generators. Has to pull in for the engine to start. Onan Exhaust Gasket A028X874 ,185-6853. The 7500 Quiet Diesel generator uses an Inverter/Control Board that monitors almost all your generator electronics. They can self-diagnose issues. Find out what the warranty will be from the supplier. I'm a 37-years-old author, traveler, writer, blogger, and a camper. JavaScript is disabled. Gunny is correct. Compatibility Guide. Generator Detail Design: Onan, permanent magnet Insulation System: Class H Exciter System: None I went ahead and changed the fuel filter and air filter hoping for an easy fix but the same problem exists. And consider carrying extra propane tanks in addition to gas cans. Here are our top 13 tips for getting the most of out your Onan generator troubleshooting fixed. hdkaj 11451d with only 610 hours. A rattling circuit breaker is not good. Should State Residents Get 1st Shot At State Run Campground Reservations. For example, you may be able to run the air conditioner at full blast and the refrigerator at the same time but not the microwave, too. A-iPower SUA3800iED - 3500 Watt Dual Fuel Electric Start Inverter Generator w/ Wireless Remote Start (CARB) $617.49. If you have not ever replaced it I would recommend doing it. Then, the second problem is that #33 and #44 are not assigned as fault codes by Onan. This unit powered an American Eagle 40 foot RV/bus type. Finally, many newer models of Onan diesel RV generators also have fault codes that appear on the display of the unit. Onan generators dont have the same peak load / surge capacity as some inverter generators. The gen. motor starts and runs fine with no issues. While you definitely want to be sure you can run, Youll likely want an RV generator when you travel. it has the information you need to make the correct diagnosis. This sensor is very difficult to remove and replace due to its location and the fact that it is made with a soft brass housing. However, it wont tell you outright it thinks the oil is low. High temp code, however the coolant was cool as a cucumber when I checked it after several restarts and shutdowns. Good luck! It displays an error code 46 which the manual says is low voltage. Very harsh environment under a RV, dirty, dust, salt, water, vibration. I removed the CB this morning, the toggle on the breaker has no resistance and has something rattling inside so I have ordered a new one, which should be here tomorrow. If filling your tank doesnt help, be sure to check your generators oil level. Here's the general procedure for. Luckily, most small engine repair shops can work on these units. The solenoid pulled in the starter contacts and the engine cranked. Such use Fixing Onan Generator Fault Code 33 (What Does It Mean? The first step in fixing Onan RV generators is troubleshooting. Another is the low oil cut-off. Always know where the circuit breakers and other electrical panels are so that you can reset or repair things as necessary. But before I decided to do this myself I checked with a RV dealership and was given a ballpark price of $1000 just for labor. Condition: New - Open box. After that, you will have to check the sensor. Onan Quietdiesel 7500 Caterpillar 3126E"> Allison Transmission 3000 Honda EU2000i 1992 Jeep Wrangler(Towed 4 Down) . We would appreciate it if you post the cause of the problem here when you eventually find it, so we will know how to help others in the future. Step #3: Check spark plugs . They loosen up at times and can ark or burn off the wire that was or still is connected at that point. If I jumped the solenoid it started righ up. Make sure to try these things before paying a professional, as this could save you quite a bit of money. We already mentioned that Onan generators sometimes dont have oil filters. It was taken out of our motorhome. Copyright 2022 RVshare.com Onan 7500 Generator in my motorhome was shutting down about every minute or so and showing a fault code of 1 blink indicating an over temperature condition. If the generator is cutting off, check the oil levels. The best way to maintain that performance is by using genuine parts. You are using an out of date browser. On the other hand, you have to use the right oil and never use old oil to keep the generator from clogging up. While the Onan RV generators are an industry standard, not all service providers can and will have replacement parts in stock. I tested the input at the automatic transfer switch and found power coming in on leg 2 but not leg 1 with gen. running. If this is the case with your model, you can find the meaning of the code your display is showing by heading to this website or checking your Onan RV generator manual. It's a 7.5hdkaj11451g. So after some research I determined it was the coolant sensor was bad. Fixing Onan 7500 Quiet Diesel Generator Fault Code 33. Other things to try include replacing the spark plugs and filters, running carb cleaner through the system, replacing the voltage regulator slip rings, and checking the circuit breaker on the back of the unit. If you did use cheap gas or the wrong fuel, clean everything immediately to avoid problems. One of these is the fuel cut-off switch so you don't use all your gas running power though it would leave you stranded on the side of the road. (Safety Guide). It may not display this or other websites correctly. This is a bit difficult to get done as first, there is a little confusion about what the blinking lights mean. RV Quiet Diesel 7500/8000 GenSet RV GenSet Dramatically Lower Noise, Vibration, Harshness (NVH) Up to 15 dB(A) Quieter Than Other RV Diesel-Powered Generators Load-Matching, Variable Speed Operation Improves Low-Load Quietness . Your batteries are most likely having trouble trying to kick start the generator. After being parked for the winter, now will not start. The Onan Quiet Diesel 7500 generator in our 2005 Vectra stopped working and won't start. Do your research before you bring in your RV for service. Air Filter Clogging For proper functioning of the Onan generator, the equipment demands a fair amount of airflow. I took the unit out and have it in my garage. Once it starts to take place, it can weld the sensor to the engine making it extremely difficult to remove. Need the model number AND The spec letter, the letter at the end of the model number. Service levels vary between mechanics and RV shops. For a better experience, please enable JavaScript in your browser before proceeding. It displays an error code 46 which the manual says is low voltage. My BIL has a 2005 Imperial with a 10K Onan generator. Do not use this link to ask for help with RV-related issues; Ask those questions in one of our forums. JavaScript is disabled. Do you have a dual fuel generator in your RV? Ordered all the thermostat parts from ebay, all OEM Onan parts for about $80, ordered the glow plugs from ebay as well, all OEM Onan plugs as well for what I thought was a WHOPPING price of about $150. The reason for that omission is that the problem is an uncontrolled shutdown. One of these is the fuel cut-off switch so you dont use all your gas running power though it would leave you stranded on the side of the road. For example, issues that make a generator run rough could be deal with temporarily, but the long-term damage will destroy the generator. I have an onan 7500 quiet diesel generator that cranks but wont start. Prefer to do the work yourself? It may be bad and if you do not have the right tools to do this, you will need to go to an Onan-approved mechanic to get it checked. I have owned the unit for 18 months and have been religious about exercising the gen. because it only had 400 hours on it when I bought the Eagle. With only 600 plus hrs on the Generator, I would look for loose connection issue outside the generator. Even if that number is missing from error code lists. An Onan Marquis Gold RV Generators which can run two air conditioners with energy to spare, self-diagnostics capability and an easy install. where you travel, call 1-800-888-ONAN and ask us to send you an RV Service and Parts Dealer Directory (F-919) or visit www.onan.com. http://community.fmca.com/topic/5332-onan-10hdkag-61731x-generator-has-low-voltage/. To prevent this from happening, run the generator dry, or you make it a practice to add fuel stabilizer. These generators pull fuel from the motorhome tank through a tube. Price: $3,750.00 For sale used Onan 7.5 Quiet Diesel generator. Dont put old gas or watery gas in your generator. 7500 Onan Quiet Diesel Temp sensor, thermostat, glow plug, replace/repair jeffbond001 28 subscribers Subscribe 17K views 2 years ago This is my 2004 38N Fleetwood Bounder with quiet. Generator would die after running approx 2-3 minutes but would start right back up and die again, over and over. I suggest you call Onan (Cummins) tomorrow and talk to their tech people. This is my 2004 38N Fleetwood Bounder with quiet diesel Onan generator. Contact Us. Wish I had enough picture attachment space left for a sight you do not want to see under the J Box cover. Do you mean the breaker will not stay in the on position or you just do not get a voltage when its reset? Another is the low oil cut-off. $. If the safety feature trips and the generator is giving you an error code, look it up before assuming that resetting the generator is all you need to do. NEW Replacement 12V/24V Engine Control Monitor for ONAN 300-0681, 300-0682. My generator decided not to crank the starter motor. If you put an RV generator in your shed and use it as a backup power source, it will then have the two year non-RV warranty in place if it applies at all. I've checked all of the fuses (3-underneath the inspection panel) and fuses at the battery relays. Special sound-controlling housing encloses cooling system and muffler. Below are some tips and tricks for diagnosing and repairing your Cummins RV generator. However, the brand has been picked up by Cummins. If you dont you could damage the inverter and create an expensive repair. Were the outside temps real high those days? In the future, top off your RV gas tank so that it never runs low. When you mention resetting the 35 amp circuit breaker. They can also be picked up from junkyards where RVs have been discarded. However, they dont always have excess capacity. Weve found that PPL Motorhomes is a great place to go for these. Please review all product specs prior to purchase." For Additional Models - Please Call Us @ 1-800-800-3317 The Onan generators three year limited warranty is when it is in the RV and only powering the RV. That said, purchasing used Onan RV generator parts from eBay is a great way to save some money, making it the ideal solution for those on a budget. Fortunately, the #33 code seems to . 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onan 7500 quiet diesel generator troubleshooting